⚙️ Load Cell Application Technology | High Precision × High Integration × High Reliability Sensing Solutions

 


🧠 Load Cell Integration Expertise by CHT Technology

With over 15 years of experience in precision mechanical design and sensor module development, CHT Technology specializes in delivering complete Load Cell solutions for diverse industrial applications. We have successfully served more than 100 enterprise clients across industries such as semiconductor equipment, factory automation, biomedical devices, food packaging, electronic assembly, and checkweighing systems.

We provide not only standard Load Cells, but also customized force sensing modules tailored to your application environments. Our capabilities include:

  • Structural machining

  • Signal processing

  • System-level assembly

  • Automation mechanism integration

We offer a full-service, end-to-end solution from components → modules → complete systems.

🔧 Our Core Technologies and Service Highlights

Core CapabilityTechnical Description
📐 High-Precision Sensing DesignUtilizes imported strain gauges and gold-plated circuitry to achieve ±0.03% F.S. accuracy and stability.
🛠 In-House CNC Machining & Mechanical DesignSelf-manufactured Load Cell housings (aluminum/stainless steel), supporting IP65 to IP68 protection levels.
⚙️ Automation System IntegrationCompatible with PLC, RS485, CANbus, EtherCAT industrial communication protocols.
🧩 Custom Modules & Mechanical PartsSupports special mounting structures, high-temperature resistance, corrosion resistance, and bidirectional tension/compression sensing.
🔬 Application Simulation & ValidationProvides ANSYS stress analysis, calibration reports, and measurement curve analysis.
🌍 Global-Level OEM ExperienceCo-developed measurement modules with leading manufacturers in Japan, USA, and Germany.

🔎 Typical Load Cell Applications

  1. Force Monitoring in Automation Equipment

    • Semiconductor/optical device bonding, precision press control systems.

  2. Weighing and Checkweighing Systems

    • Dynamic conveyor-based packaging and weight inspection solutions.

  3. Mechanical Force Testing

    • Material testing machines and fatigue testing systems.

  4. Tension Control in Industrial Processes

    • Reel tension monitoring and wire tension sensing applications.

  5. Medical and Biotech Devices

    • Surgical robot force control, pressure-sensitive reaction platforms.

  6. Smart Agriculture and IoT Sensing Systems

    • Load-cell-based feeding control and environmental force monitoring.


🧩 Custom Load Cell Development Services

CHT Technology offers complete customization for your application needs:

  • Force Range Customization: From milli-Newton (mN) up to multi-ton designs.

  • Output Specification Matching: Analog, 4–20 mA, RS485, Modbus, CANopen.

  • Form Factor Design: Miniature, low-profile, flange-type, hollow-shaft load cells.

  • Special Requirements Support: Explosion-proof, waterproof, high-temperature (>150 °C), and low-magnetic interference solutions.

We also provide complete signal conditioning boards (amplifiers, filters, AD converters) and support integration with client systems via LabVIEW, C++, or Python.


🏆 Global Clients and Proven Track Record

CHT Technology’s Load Cell solutions are trusted by clients worldwide:

  • 🇯🇵 Japan – Precision packaging & printing machine maker (tension detection module).

  • 🇩🇪 Germany – Medical equipment company (implantable micro Load Cell applications).

  • 🇺🇸 USA – Semiconductor equipment manufacturer (AOI force calibration modules).

  • 🇹🇼 Taiwan – Leading automation groups & research institutes (multi-point sensing systems).

We have delivered over 600,000 sensor modules, supporting nearly 100 custom configurations with high yield and reliable technical support — earning global customer trust and recognition.

What is a Load Cell?

What is a Load Cell?
Load Cell is a sensor element that converts mechanical force (such as weight, pressure or tension) into a readable electrical signal. It is widely used in automation equipment, electronic scales, industrial control, smart manufacturing and mechanical measurement systems. According to different sensing principles, common load cell types include:

Strain Gauge Load Cell: The most common type, which produces resistance changes through deformation of the strain gauge.

Piezoelectric Load Cell: Generates voltage through the piezoelectric effect, suitable for dynamic measurement.

Electromagnetic, hydraulic and pneumatic load cells: choose according to application requirements and suit specific environments.

Load Cell Technology Advantages
High precision and stability

Strong anti-interference ability, suitable for harsh environments

Can be integrated with various amplifiers, displays, PLCs and IoT systems

Modular design to support customized application requirements

Load Cell Application Areas
Load Cells play a key role in many industries, including:

Semiconductor process and precision manufacturing: used for wafer carrier weight monitoring and force control assembly

Automation equipment and robotic arms: real-time sensing of gripping force and object weight

Logistics and warehouse management system: automatic weighing, intelligent sorting

Medical and healthcare equipment: Accurately measure patient weight or weight changes

Agriculture and food processing: material monitoring and packaging weighing applications

Load Cell Future Development Trend
Smart Sensing Modularity
Load Cell will integrate more IoT wireless transmission, sensing algorithms and real-time monitoring functions to provide a complete smart sensing solution.

High integration and miniaturized design
To meet the needs of precision equipment, Load Cell will develop in the direction of miniaturization, high density and modularization in the future to enhance system integration and installation flexibility.

AI mechanical data analysis import
Combining AI and big data platforms for predictive maintenance and mechanical anomaly detection, Load Cell is no longer just a sensor, but also an important part of the intelligent decision-making system.

High reliability and improved environmental adaptability
In response to extreme temperature, humidity and corrosive environments, we will develop more load cell products with high protection levels (such as IP68) and high-durability materials.

Why choose our Load Cell solution?
We have many years of experience in sensor research and development, focusing on providing:

High-precision Load Cell design and customized development

Complete technical support and system integration services

Fast delivery and stable supply capacity

ISO certified and protected by patents in multiple countries

Whether you are a R&D engineer looking for high-precision sensing solutions, an equipment engineer performing system integration, or a company purchaser evaluating stable suppliers, we can be your reliable partner!

Load cell displacement measurement and analysis

Probe Card / Edge Sensor

Probe Card / Edge Sensor
探針座

Edge Sensor Probe Holder Technology: Best Choice for Die (Wafer) Point-to-Point Probing and Probe Solutions

In semiconductor manufacturing, the Edge Sensor (ES) probe holder is a high-precision solution designed specifically for production testing. It combines a probe with a micro switch sensor, making it an ideal choice to replace traditional probe cards. This article will introduce the working principle, technical features, and application of the Edge Sensor probe seat in die (wafer) point measurement and Probe technology, so that engineers and industry experts can effectively improve test efficiency, reduce costs, and maintain test consistency.

1. Edge Sensor Probe Seat Technology Introduction

The Edge Sensor Probe Holder is an innovative solution designed specifically for production test, combining a probe with a micro switch sensor for wafer and die inspection requiring precise point measurement. Its design significantly reduces the cost of traditional probe cards while improving maintenance convenience.

1.1 Core Functions

Real-time edge detection: Detects position and displacement deviations of wafer or die edges.

Adjustable contact force: Through elastic adjustment, the contact force between the probe and the sample can be precisely controlled to ensure minimal needle marks and consistency.

Quick adjustment function: quickly adjust the contact force and point measurement position according to the grain size and test requirements.

1.2 Advantages and characteristics

Cost-effective: Replaces traditional probe cards which are expensive and difficult to maintain.

Optimized test solution: especially suitable for testing samples with less than 4 electrodes.

Easy maintenance: Simple structure design, convenient maintenance and adjustment.

2. Application of die (wafer) spot measurement technology

Die spot testing is an important step in the semiconductor manufacturing process. The Edge Sensor probe holder can perform high-precision functional and electrical characteristics testing.

2.1 Application Scenario

Functional testing: Verifies the current, voltage and signal integrity of the die.

Yield detection: Improve production yield and quickly identify abnormal grains.

Failure analysis: Detailed inspection and analysis of faulty die.

2.2 Improving test accuracy

The Edge Sensor probe holder can precisely adjust the contact force during testing, thereby reducing test needle marks and ensuring consistency of needle marks across the entire wafer, an advantage that is difficult to achieve with traditional probe cards.

3. Innovation and integration of Probe technology

Probe technology combined with the Edge Sensor probe holder can more effectively support high-speed and high-precision wafer inspection needs.

3.1 Technical advantages

Variable contact force: quickly adjusted according to test requirements, suitable for spot testing of grains of different sizes.

High-precision spot measurement: Provides stable and consistent performance in spot measurement of tiny electrodes.

Easy maintenance: Simple structure design, easy to replace and repair.

3.2 Application Prospects

Automated testing system: improve production efficiency and reduce labor costs.

Modular design: flexible configuration to meet different wafer sizes and process requirements.

Reduce test loss: Precisely control the probe contact force to reduce wafer damage during the test process.

4. Future potential of edge sensor probe holder

As chip manufacturing technology develops towards higher density and smaller size, the Edge Sensor probe seat combined with die spot measurement and Probe technology will be an indispensable core technology for future semiconductor processes. Its superior accuracy, adjustability and high maintainability will effectively improve wafer inspection efficiency and reduce manufacturing costs.

Conclusion The Edge Sensor probe holder is the next generation solution for the semiconductor manufacturing industry, especially suitable for die spotting and high-precision probe test applications. It can not only improve detection efficiency and reduce production costs, but also ensure the consistency of test results. In the future, it will play a greater role in the fields of high-frequency testing and fully automated testing.

📞 Contact Us for Professional Load Cell Integration Support

Whether you are an R&D team, equipment manufacturer, OEM assembler, or turnkey system integrator, we provide comprehensive solutions tailored to your specific application needs.

📧 Email: chtco@chtco.com.tw
🌐 Website: www.chtco.com.tw
📞 Phone: +886-4-24263929