In automatic optical inspection (AOI) and mechanical vision systems, light source is the key factor in determining image quality. Through the design of highly stable, highly uniform, and highly contrasting dedicated light sources, image recognition rate, defect detection rate, and production quality stability can be greatly improved.

Our company is committed to the research and development and manufacturing of AOI / mechanical vision light sources, and our services cover various industries such as semiconductors, PCB, TFT-LCD, electronic assembly, automation equipment, precision parts inspection, medical image processing and smart manufacturing.

AOI / Machine Vision Light Source Technology Development Focus

1. Light pattern design and uniformity control

According to the surface structure, reflection characteristics and image requirements of the detected object, we optimize the design for the following light types:

• Coaxial light, ring light, backlight, strip light, surface light source, oblique light, multi-angle light source
• Using optical simulation software for light distribution design
• Ensure illumination uniformity of more than 95%, eliminating shadows and hot spots

2. High stability drive circuit design

• Constant current drive and low noise control IC are used to ensure the brightness stability of the light source is better than ±1%
• Equipped with overvoltage protection and thermal protection mechanisms to improve durability and safety
• Multiple modes can be selected, including PWM dimming, external triggering or synchronous control

3. Multi-wavelength/multi-spectral design

• Available in red, blue, green, white, ultraviolet, infrared and dual wavelength combinations
• Combined with image processing software algorithms, it improves defect separation and contour enhancement capabilities
• Suitable for transparent object detection, reflective surface, package defects, IC pins, etc.

                 4.Heat dissipation structure and life control

• Adopt high thermal conductivity aluminum substrate and special heat dissipation structure design
• Passed high temperature aging test and life simulation test, the life span can reach more than 40,000 hours
• Ensure that the light color and illumination remain stable under long-term use

Our Quality Assurance Process

To ensure that each AOI light source has high reliability and consistency, we have established a complete quality control process:

✅ 100% optical inspection before shipment
✅ Passed luminous intensity distribution analysis / stability record / EMI test
✅ All products comply with RoHS international standards
✅ We can provide third-party inspection reports and test data records according to customer needs.

Customization is our core competitiveness

We know that the optical requirements of each AOI or mechanical vision system are different, so we provide a complete customized service process:

🔧 Quick Case Evaluation:Provide professional selection suggestions and system matching consultation

🧪 Optical Simulation and Sample Verification:Can assist customers with on-site image testing and evaluation
🛠 Modular design and production:Support small quantity and variety, fast delivery, and flexible manufacturing
🤝One-to-one project collaborative development:Work closely with R&D or device engineers to improve development efficiency

Widely used in service industries

• ✅Semiconductor Wafer Defect Inspection
• ✅ PCB and SMT component position/short circuit detection
• ✅ Panel bright spot/foreign object inspection
• ✅ Precision screw size measurement
• ✅ Glass crack and coating defect detection
• ✅ Packaging and barcode OCR recognition

Choosing us means choosing a reliable partner

Whether you are a R&D engineer who needs assistance with image testing, an equipment engineer who needs a stable and integrated light source module, or a purchasing staff member looking for a trusted supplier, we can provide products and services that exceed your expectations.